selecting the right rod for aluminum and steel fence fabrication also right amperage

My dad just purchase a lincoln 225 arc welder and I would like to know what rod we need to weld those square pipes sold at homedepot they're about 1" and hollow inside and we plan to stick em to a 2" side bar with the same thickness.

---------------------------------------

for steel, I would choose a 6011 rod. probably 3/32 diameter because the wall thickness on what you describe is probably only about .063"

for aluminum, unless you have done quite a bit of stick welding, its gonna be a lot more difficult than the steel.
I would recommend going to a local welding supply and buying a small qty of aluminum stick rod and give them a try before you jump into anything.

Comments for
selecting the right rod for aluminum and steel fence fabrication also right amperage

Average Rating starstarstarstarstar

Click here to add your own comments

Mar 25, 2012
Rating
starstarstarstarstar
aluminum stick NEW
by: steve

where can I get more info on stick welding aluminum have not seen any info on this subject need it asap for work related jobs,and home use ,any info will be greatly appriciated

Oct 14, 2011
Rating
starstarstarstarstar
Definatly try it first
by: Alan

I agree entirely with buying a small quantity of aluminum stick rods and trying it out on scrap first. I did just that one time and ended up giving up on aluminum stick welding. I still have the rods, and may give it another go sometime, but not until I see someone else (hint Jody) make a video or something to see how its done properly. It was a VERY different feel than steel stick welding, and I made more of a mess than getting anything welded.
Alan

Click here to add your own comments

Join in and write your own page! It's easy to do. How?
Simply click here to return to Stick welding