Welding different thicknesses of metal

I had difficulty welding two different thicknesses of metal together, I was blowing through the thinner metal, So I ran the arc along the thicker metal until it ran and then ran beads until the hot metal touched the thinner metal and made a final pass to stick the thinner metal to the thicker without heating it so much I blew through.

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another tip for welding metals of different thickness is to preheat the thick side so amperage can be turned down to prevent melting away thinner member.

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Welding different thicknesses of metal

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Sep 11, 2012
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What helped me alot with different thicknesses... NEW
by: ian

I have done a lot of jobs where i had to weld two sheets together, for instance a 1.6mm sheet to a 3mm sheet. While welding I would aim my welding rod towards the thinner sheet during the weld, what it does is it drags some of the thicker sheet into your puddle and melts it into your thinner sheet... A little practice and you'll be fine.

Greetings from Africa...

Jan 07, 2012
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Corner welding aluminum NEW
by: Rick

Im havering the same issue with aluminum. I haven't tried per heating yet looks like I may have to. I was practicing with a small piece of 1/8" and welding it to a large piece of 1/16" aluminum. Filler rod kept balling up, black marks proceeded to form, zero penetration. I'm using a 3/32" red tungsten,#6 cup and about 12-15 cfh on the argon. What is the key per heat temp? Any ideas? Thanks

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