welding monel pipe open root butt welds

by chad bressie
(houston mo)

what is the correct wps and any tricks or tips and how much and how much purge should i run ? and about what amperage and inter-pass temps and pre heat or no pre heat before i tack it ? and rap it or no rap when im done with the cap ? i have been welding for ten years as a cpw and tube welder and worked all over the us and never messed with this alloy your help would be greatly appreciated thanks jody

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I have welded very similar alloys but never monel open butt pipe.

what i do know is that using as large a cup as possible along with gas lens will help because it keeps the tip of the rod from oxidizing.

on a sluggish puddle like monel, keeping the hot top of rod is very important.

a good purge on the root is also very important on monel not only for the root but to make the rest of the passes go better.

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welding monel pipe open root butt welds

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Oct 13, 2011
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Monel tig 6g 2" test piece
by: David

I am 19 and got my Monel coding 6g 2" full tig.. A good purge for the root and keep it going for the other passes, you will notice it weld like syrupy, you will see this more on the hot pass and cap... It looks like there are flakes or silicone moving around the pool and not fusing but it is... Tickle the top of each pass just to clean any oxidisation on top of the weld... And when get to cap turn amps high and lay wire in try not to let wire out of the shielding gas...

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