TIG Welding Aluminum Pie Cut Tube .063" thick

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WELD PROCESS = TIG, GTAW, GAS TUNGSTEN ARC WELDING

METAL TYPE = ALUMINUM 6061TUBE .063” WALL TUBE

THICKNESS =  .063"

WELD TYPE = GROOVE

JOINT TYPE = BUTT

POSITION = FLAT  

AMPERAGE = 125 CONTROLLED WITH FOOT PEDAL

TUNGSTEN = 2% LANTHANATED, 3/32"

FILLER WIRE = 1/16” 4043

POLARITY = AC 250HZ

GAS FLOW = 13-15 CFH argon

CUP SIZE =  5

ADDITIONAL SETTINGS =   AC BALANCE 35% CLEANING, AC FREQ 250HZ

PRE FLOW = 1 SEC

POST FLOW = 10 SEC

TIPS: KEEP A FAIRLY TIGHT ARC AND WATCH TORCH ANGLE

Aim for an arc length that is equal or less than the diameter of your tungsten electrode.Torch angle can be forgiving provided your arc length is tight.